Household Circuit Assembly Worksheet

Activity: Assembling a Household Circuit

Three bulbs, three switches, a fuse and a power source

Learning Objectives

  • Understand the basic components of a household electrical circuit
  • Learn the function of switches, fuses, and power sources in a circuit
  • Gain practical experience in assembling a working electrical circuit
  • Understand series and parallel circuit configurations
  • Learn about electrical safety and the importance of fuses
  • Apply Ohm's Law and power calculations to real circuit components

Required Materials

Components

  • 3 light bulbs (recommended: 12V, 0.2A)
  • 3 on/off switches (SPST - Single Pole Single Throw)
  • 1 fuse with holder (appropriate rating for your circuit)
  • 1 power source (12V DC battery pack or AC/DC adapter)
  • Wire connectors/terminals
  • Insulated copper wire
  • Bulb holders/sockets

Tools

  • Wire strippers
  • Wire cutters
  • Screwdriver set
  • Multimeter
  • Electrical tape
  • Safety gloves
  • Circuit board or mounting base

Safety Precautions

IMPORTANT: This activity uses electrical components that could cause harm if not handled properly. Always follow safety guidelines.
! Disconnect power before making changes

Always disconnect the power source before making any changes to the circuit.

! Use proper insulation

Ensure all connections are properly insulated to prevent short circuits.

! Verify fuse rating

Use a fuse with the appropriate rating for your circuit to prevent overloading.

! Handle tools properly

Use wire strippers and cutters safely to avoid injury.

! Avoid water contact

Keep your circuit and electrical components away from water or moisture.

Understanding Circuit Components

Circuit Elements and Symbols

Electrical symbols for household circuit components

Light Bulbs

Light bulbs convert electrical energy into light and heat. They act as resistive loads in the circuit.

Light bulb

A light bulb's filament has resistance $R$ that follows Ohm's Law:

$V = I \times R$

The power consumption (in watts) is calculated by:

$P = V \times I = I^2 \times R = \frac{V^2}{R}$

For example, a 12V, 0.2A bulb:

$P = 12V \times 0.2A = 2.4W$

$R = \frac{V}{I} = \frac{12V}{0.2A} = 60\Omega$

Switches

Switches control the flow of current by making or breaking the circuit path.

On/off switch

Common switch types include:

  • SPST (Single Pole Single Throw): Basic on/off switch
  • SPDT (Single Pole Double Throw): Selects between two circuits
  • DPST (Double Pole Single Throw): Controls two separate circuits simultaneously
  • DPDT (Double Pole Double Throw): Controls two separate circuits with two positions each

In our activity, we'll use SPST switches, which have two terminals and function as simple on/off controls.

Fuses

Fuses are safety devices that break the circuit when current exceeds a safe level.

Fuse and holder

A fuse contains a metal wire or strip that melts when too much current flows through it, breaking the circuit. The fuse rating should be:

$I_{fuse} \geq 1.5 \times I_{normal}$

But also:

$I_{fuse} < I_{dangerous}$

Where:

  • $I_{normal}$ is the normal operating current of your circuit
  • $I_{dangerous}$ is the current that could damage components or wiring

For our circuit with three 0.2A bulbs, the total current could be up to 0.6A, so a 1A fuse would be appropriate.

Power Source

Provides the electrical energy needed to power the circuit.

Power source

Power sources provide a voltage differential that drives current through the circuit. The relationship between voltage, current, and resistance is described by Ohm's Law:

$I = \frac{V}{R}$

For safety in this exercise, we're using a low-voltage DC source (12V) which reduces shock hazards while still providing enough power to light the bulbs.

The total power capacity needed for our circuit is:

$P_{total} = \sum P_{components} = 3 \times (12V \times 0.2A) = 7.2W$

Ensure your power source can provide at least this much power.

Circuit Design

Circuit Configuration

For this activity, we'll create a parallel circuit with three separate branches, each containing a switch and a bulb. A fuse will protect the entire circuit.

Circuit Diagram

Complete circuit diagram with three bulbs, switches, and fuse

Series vs. Parallel Circuits

In a series circuit, components are connected end-to-end, forming a single path for current. In a parallel circuit, components are connected across the same voltage source, providing multiple paths for current.

Characteristics of Our Parallel Circuit:

1. Each bulb receives the full voltage of the power source:

$V_{bulb1} = V_{bulb2} = V_{bulb3} = V_{source}$

2. The total current is the sum of the individual branch currents:

$I_{total} = I_{bulb1} + I_{bulb2} + I_{bulb3}$

3. The equivalent resistance of the parallel circuit is:

$\frac{1}{R_{eq}} = \frac{1}{R_1} + \frac{1}{R_2} + \frac{1}{R_3}$

For identical bulbs with resistance $R$:

$R_{eq} = \frac{R}{n} = \frac{R}{3}$

4. Advantages of our parallel design:

  • Each bulb can be controlled independently
  • If one bulb fails, the others continue to work
  • Each bulb receives full voltage (brighter light)

Assembly Instructions

1 Prepare your work area

Organize your components and tools on a clean, dry surface. Ensure you have enough space to work comfortably.

Organized work area with components and tools
2 Mount components on the base

Arrange and secure the bulb holders, switches, and fuse holder on your mounting base or circuit board.

Components mounted on base
Tip: Leave enough space between components for easy wiring and maintenance.
3 Prepare wire connections

Cut lengths of wire as needed for your layout. Strip about 1cm of insulation from each end of the wires.

Wire stripping demonstration
4 Connect the power input circuit with fuse

Connect one terminal of the fuse holder to the positive terminal of your power source. This forms the main protection for your circuit.

Power input with fuse connection
5 Create the positive distribution line

Connect a wire from the other terminal of the fuse holder to create a common positive line. This will supply power to all three switches.

Positive distribution line
6 Connect switches to the positive line

Connect one terminal of each switch to the positive distribution line.

Switches connected to positive line
7 Connect bulbs to switches

Connect one terminal of each bulb holder to the free terminal of its corresponding switch.

Bulbs connected to switches
8 Create the negative distribution line

Connect the other terminal of all three bulb holders to a common negative (return) line.

Negative distribution line
9 Complete the circuit

Connect the negative distribution line to the negative terminal of your power source.

Completed circuit connections
10 Install bulbs and fuse

Insert bulbs into their holders and install the appropriate fuse in the fuse holder.

Installing bulbs and fuse
11 Check all connections

Double-check all connections to ensure they are secure and properly insulated.

Safety Check: Make sure there are no exposed wires that could cause short circuits.
12 Test the circuit

Connect the power source and test each switch to ensure all bulbs work properly.

Testing the completed circuit

Testing and Troubleshooting

Basic Circuit Tests

Test Procedure Expected Result Actual Result
Switch 1 Operation Toggle Switch 1 on and off Bulb 1 turns on and off
Switch 2 Operation Toggle Switch 2 on and off Bulb 2 turns on and off
Switch 3 Operation Toggle Switch 3 on and off Bulb 3 turns on and off
Independent Operation Turn on only one switch at a time Only the corresponding bulb lights up
All Switches On Turn on all three switches All three bulbs light up

Common Issues and Solutions

Problem Possible Cause Solution
No bulbs light up
  • Power source not connected
  • Fuse blown
  • Break in main power line
  • Check power source connections
  • Check and replace fuse if necessary
  • Test continuity of main power lines
One bulb doesn't light up
  • Faulty bulb
  • Loose connection
  • Faulty switch
  • Replace the bulb
  • Check connections to bulb and switch
  • Test and replace switch if needed
Bulbs are dim
  • Low voltage from power source
  • High resistance in connections
  • Check power source voltage
  • Clean and tighten connections
Fuse keeps blowing
  • Short circuit
  • Incorrect fuse rating
  • Check for and fix any short circuits
  • Verify correct fuse rating

Using a Multimeter for Troubleshooting

Continuity Testing: Use the continuity or resistance setting on your multimeter to check for breaks in wires or connections.

A continuous circuit will show:

  • Near 0Ω resistance or
  • An audible beep (if your meter has a continuity buzzer)

Voltage Testing: Use the DC voltage setting to verify:

  • Power source is delivering the correct voltage
  • Voltage is present at both sides of a closed switch
  • Voltage is present at the bulb terminals when the switch is closed

Current Testing: Use the DC current setting (with the meter in series) to check:

  • Current draw of individual bulbs
  • Total circuit current

For our circuit with three 0.2A bulbs, the expected readings would be:

  • Individual branch current: approximately 0.2A
  • Total current with one bulb on: approximately 0.2A
  • Total current with two bulbs on: approximately 0.4A
  • Total current with all bulbs on: approximately 0.6A

The total current can be calculated as:

$I_{total} = n \times I_{bulb}$

Where $n$ is the number of active bulbs, and $I_{bulb}$ is the current of one bulb.

Measurements and Calculations

Record Your Measurements

Measurement Theoretical Value Measured Value Difference (%)
Power Source Voltage 12V
Current with Bulb 1 only 0.2A
Current with Bulb 2 only 0.2A
Current with Bulb 3 only 0.2A
Current with all bulbs on 0.6A
Resistance of one bulb
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